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Mars

Process & Product Implementation Engineer – Packaging

Location:  USA-Ohio-Lewisburg | United States of America
Location flexibility:  1 office day / week, 2 office days / week, 3 office days / week, 4 office days / week
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Job Description

Job Description:

Job Title: Process & Product Implementation Engineer – Packaging

Segment / Business Unit: Royal Canin (Mars, Incorporated)

Location / Site: Lewisburg, Ohio (On-Site Factory)

Job Function: Research & Development (R&D) / Industrialization

Shift Schedule: Day Shift | 7:00 AM – 3:30 PM | Monday through Friday

Travel Requirements: Occasional travel to other Royal Canin manufacturing sites & vendor locations

Job Purpose & Summary

The Process & Product Implementation (PPI) Engineer – Packaging serves as the factory-level R&D representative at our Royal Canin manufacturing facility in Lewisburg, Ohio. This role leads the industrial implementation and qualification of new packaging materials, packaging technologies, equipment modifications, and sustainability initiatives.

Serving as the crucial technical link and "Voice of the Factory" to the broader R&D community, the Packaging PPI Engineer ensures innovative packaging designs are scaled seamlessly into plant operations without adverse impacts on safety, product quality, line efficiency (OEE), or factory waste. This position is central to executing Mars sustainability commitments (e.g., Mono-PE transitions, plastic reduction, paper conversions, SB54 roadmap) through rigorous trial management, Statistical Process Control (SPC), Standard Running Condition (SRC) definitions, and smooth technical handovers.

Key Responsibilities

Packaging Innovation Deployment & Industrial Trials (40%)

  • Trial Planning & Execution: Lead site-level packaging trials from protocol preparation, raw material staging, line trial execution, quality sampling, to comprehensive technical reporting.
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  • Technical Authority: Act as the on-site technical authority during line validations, evaluating film machinability, sealing performance, line throughput, and package integrity.
  • Risk Assessment & Escalation: Identify, assess, and mitigate industrial and technical risks prior to full commercial rollout; support Industrial GO / GO-NO GO decision gates.
  • Cross-Functional Collaboration: Partner closely with Fremont Operations, Engineering, Maintenance, Quality & Food Safety (Q&FS), CVS, and Regional R&D Deploy teams.
  • Packaging Sustainability & Material Transition (25%)

    • Sustainability Roadmap: Drive factory execution of sustainable packaging initiatives including Mono-PE structures, plastic reduction, paper transition, and SB54 compliance.
    • TRL Progression: Support TRL5/6 development trials, TRL7 saleable soft launches, and TRL8/9 full-scale industrial deployments.
    • Supplier Validation: Validate alternative sustainable substrates and new vendor packaging materials to ensure strict barrier, hermetic seal, and shelf-life requirements.

    Specifications Management & Statistical Process Control (20%)

    • R&D Specifications: Ensure full site compliance with R&D material, equipment, and finished pack technical standards.
    • Standard Running Conditions (SRCs):Define, validate, and document optimal process parameter envelopes and standard machine settings.
    • Statistical Process Control (SPC):Apply SPC tools to monitor process capability (Cp/Cpk), eliminate line variation, and drive scrap/waste reductions.
    • Handover Protocols: Manage Hand Over 1 (HO1) and Hand Over 2 (HO2) operational transfer documentation to ensure production readiness.

    Continuous Improvement, Training & Safety (15%)

    • Structured Problem Solving: Facilitate Root Cause Analysis (RCA), 5-Why, and DMAIC problem-solving for chronic packaging equipment faults and packaging quality defects.
    • Knowledge Transfer & SOPs: Author standard operating procedures, trial playbooks, and training materials; coach operators and maintenance technicians.
    • Quality & Safety Compliance: Strictly adhere to Mars Quality & Food Safety (Q&FS), Occupational Safety (HSE), and environmental standards during all trial activities.

    Qualifications & Requirements

    Education & Experience

    • Minimum Requirements: Bachelor’s degree in Packaging Science, Mechanical Engineering, Chemical Engineering, Food Science, Supply Chain, or related technical discipline with 1–3 years of manufacturing/engineering experience; OR High School Diploma/GED with 5+ years of relevant technical/hands-on manufacturing experience.
    • Preferred Experience: Experience in food/beverage manufacturing, consumer packaged goods (CPG), or high-speed packaging operations.
    • Certifications: Lean Six Sigma Green Belt or related continuous improvement certification is preferred.

    Technical Skills & Competencies

    • Familiarity with high-speed packaging machinery (form-fill-seal, bagging, robotic palletizing, cartoners, heat sealers, conveyors).
    • Proficiency in data analysis, root cause troubleshooting, and statistical methods (SPC).
    • Demonstrated ability to write technical trial reports, standard operating procedures, and deliver technical training.
    • Strong interpersonal and influencing skills across cross-functional operations and R&D teams.

    Physical & Working Conditions

    • Schedule: Standard Day Shift (7:00 AM – 3:30 PM, Monday through Friday) with occasional flexibility required during trial runs.
    • Work Environment: Ability to work in a plant environment, navigate stairs, stand for extended periods during trials, and lift up to 35 lbs.
    • Hands-on Capability: Ability to use basic mechanical hand tools for trial setups and equipment adjustments.

    Military Transferable Skills & Veteran Transition Guide

    At Royal Canin and Mars, we actively welcome veterans and transitioning military service members. The discipline, technical aptitude, procedural compliance, and operational leadership forged in military service align directly with the technical demands of this role. Candidates with military backgrounds in maintenance, electro-mechanical systems, logistics operations, and quality control are highly encouraged to apply.

    Target Military Occupational Specialties (MOS / Rates / AFSC)

    U.S. Army MOS 91A / 91B / 91X / 915A (Mechanical / Maintenance Chiefs & Officers):Extensive experience in preventive maintenance protocols, equipment troubleshooting, root-cause diagnosis, and standard operating procedures.

    U.S. Army MOS 88N / 92Y / 92A (Transportation / Logistics / Supply Automation):Material staging, supply chain flow, technical inventory control, and operational staging for large deployments.

    U.S. Army MOS 12B / 12N (Combat / Construction Engineers):Rigorous project planning, risk assessment, site setup, and safety governance in dynamic environments.

    U.S. Navy Rates MM / GSM / GSE / EN (Machinist’s Mates / Gas Turbine Specialists / Enginemen):Hands-on operation, calibration, and troubleshooting of complex mechanical, hydraulic, pneumatic, and automated drive systems.

    U.S. Navy Rates ET / EM (Electronics Technicians / Electrician’s Mates):Control system diagnosis, electrical/sensor troubleshooting, automated instrumentation calibration, and system testing.

    U.S. Navy QA / NDT (Quality Assurance & Inspection):Strict specification compliance, technical log documentation, quality auditing, and verification of mechanical standards.

    U.S. Air Force AFSC 2A6X1 / 2A6X2 / 2A6X6 (Aerospace Propulsion / AGE / Electrical & Environmental):High-reliability system diagnostics, preventive maintenance execution, mechanical calibration, and strict adherence to technical orders (TOs).

    U.S. Air Force AFSC 2S0X1 / 2T0X1 (Materiel Management / Logistics Readiness):Specification verification, material handling, preservation and packaging criteria, and supply chain execution.

    U.S. Marine Corps MOS 1316 / 1341 / 0411 (Engineer Mechanics / Maintenance Chiefs):Field equipment maintenance, tooling use, standard operating procedure enforcement, and continuous readiness audits.

    Key Military Competencies Mapped to Role

    Standard Operating Procedures (SOPs): Direct parallel to defining and maintaining Standard Running Conditions (SRCs) and technical specifications.

    Operational Testing & Diagnostics: Direct parallel to planning, executing, and reporting industrial packaging trials and root-cause fault isolation.

    Safety & Operational Rigor: Direct alignment with Mars HSE and Quality & Food Safety (Q&FS) zero-defect standards.

    Leadership & Training: Direct parallel to cross-functional alignment, coaching operators, and conducting technical handover.

    Mars Leadership & Functional Competencies

    Key Mars Leadership Competencies

    •Communicates Effectively

    •Drives Results

    •Ensures Accountability

    •Manages Complexity

    •Optimizes Work Processes

    •Plans and Aligns

    Functional Competencies

    •Functional & Technical Skill (Packaging Materials, Equipment & Machinability)

    •Risk Analysis Management & Technical Risk Assessment

    •Structured Problem Solving (Six Sigma / Root Cause Analysis)

    •Specifications Management (Raw Material, Process, Packaging & Finished Product)

    •Project & Activity Management (QuEST / QES / Lean / MSE)

    Working at Mars

    Hybrid

    Core hours 11–3

    Company employees:

    4,000 In the UK

    Gender diversity (m:f):

    57:43

    Hiring in countries

    Argentina

    Australia

    Austria

    Belgium

    Brazil

    Canada

    Chile

    China

    Czechia

    Denmark

    Egypt

    France

    Germany

    Greece

    Guatemala

    Hungary

    Office Locations

    Company benefits

    Open to part-time employees
    Open to job sharing
    Open to compressed hours
    Sabbaticals
    Enhanced maternity leave – 26 weeks at 90% pay
    Enhanced paternity leave – 26 weeks at 90% pay
    24 days annual leave + bank holidays
    “Pawternity” leave
    Pregnancy loss leave
    Bank holiday swaps
    Shared parental leave
    Adoption leave
    Family health insurance
    Pregnancy support
    Neonatal leave
    Faith rooms
    Meditation space
    Dog friendly office
    Dog friendly co-working space
    Annual bonus
    Employee discounts
    Cinema discounts
    Referral bonus
    Joining bonus
    Cycle to work scheme
    Electric Car Salary Sacrifice
    Enhanced pension match/contribution
    Theme park discounts
    Lunch and learns
    In house training
    Learning license
    Studying sabbaticals
    Open to part time work for some roles
    Menopause support
    On-site gym
    On-site barista
    Secure on-site parking
    On-site catering
    Private booths
    On-site wellness room
    Collaboration spaces

    Awards & Accreditations

    1st - Most Family Friendly Company

    1st - Most Family Friendly Company

    Flexa awards 2026
    3rd - Best Workplace Benefits

    3rd - Best Workplace Benefits

    Flexa awards 2026
    Most loved - Large companies

    Top 5 - Most loved - Large companies

    Flexa awards 2026
    Best Work-Life Balance

    Top 10 - Best Work-Life Balance

    Flexa awards 2026
    1st - Most Family Friendly Company

    1st - Most Family Friendly Company

    Flexa awards 2025
    2nd – Pet Friendly

    2nd – Pet Friendly

    Flexa awards 2025
    Most Flexible Company

    Top 5 - Most Flexible Company

    Flexa awards 2025
    Most Inclusive Company

    Top 5 - Most Inclusive Company

    Flexa awards 2025
    Best Work-Life Balance

    Top 10 - Best Work-Life Balance

    Flexa awards 2025
    Best Career Progression

    Top 10 - Best Career Progression

    Flexa awards 2025
    Best Workplace Culture

    Best Workplace Culture

    Flexa awards 2025
    Best Workplace Benefits

    Best Workplace Benefits

    Flexa awards 2025
    1st – Large companies

    1st – Large companies

    Flexa100 2024
    Consumer Goods

    Consumer Goods

    Industry awards 2023
    3rd – Large companies

    3rd – Large companies

    Flexa100 2023
    Retail & Ecommerce

    Retail & Ecommerce

    Industry awards 2022

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    Ireland

    Japan

    Kazakhstan

    Kenya

    Lithuania

    Malaysia

    Mexico

    Netherlands

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    Poland

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