Drive medical device packaging innovation as a Senior Packaging Engineer at BD in San Agustin del Guadalix, Spain. This role involves leading packaging process development from concept to market launch, collaborating with R&D, and supporting global manufacturing sites with an expected travel of up to 50%. The position offers a salary range of EUR 45,000 to 55,000 per year.
Requirements
Bachelor’s or Master’s degree in Engineering (Biomedical, Mechanical, Manufacturing, Materials, or related field)
5+ years of experience in process engineering within medical device, pharmaceutical, or regulated manufacturing
Proficiency in CAD tools and statistical analysis software (e.g., Minitab)
Proficient English (C1 level or equivalent)
Preferred: Knowledge of medical device processes, Lean Manufacturing, Six Sigma, DFMA, and process validation
Skills & Responsibilities
Process Engineering: Lead packaging process development from concept to launch using Lean Manufacturing and Six Sigma methodologies.
R&D Collaboration: Partner with R&D teams to ensure product manufacturability using Design for Manufacturing and Assembly (DFMA).
Troubleshooting & Testing: Plan process development trials, DOEs, and laboratory testing to resolve packaging issues and ensure manufacturing readiness.
Technical Documentation: Create, maintain, and document process requirements and manufacturing know-how.
Potential transition routes: People from Mechanical or Process Engineering roles in regulated industries may bring strong problem-solving and technical documentation skills, alongside meeting the required engineering degree and medical device experience.
Job description
We are the people who give possibilities purpose
BD is one of the largest global medical technology companies in the world. Advancing the world of health™ is our Purpose, and it’s no small feat. It takes the imagination and passion of all of us—from design and engineering to the manufacturing and marketing of our billions of MedTech products per year—to look at the impossible and find transformative solutions that turn dreams into possibilities.
Job Description
We are seeking a Senior Packaging Engineer to drive the development and refinement of packaging processes for medical devices. This position will assist both R&D and production locations, ensuring that product concepts are converted into reliable and scalable manufacturing operations. The ideal candidate will possess extensive experience in regulated settings and a dedication to continous improvement. Join us to build the future of health with world-class engineering and innovation!
Main responsibilities will include:
Lead packaging process development from concept through market launch to meet business objectives, applying Lean Manufacturing and Six Sigma methodologies to optimize new and existing processes.
Partner with R&D teams to ensure product manufacturability, using Design for Manufacturing and Assembly methodologies to identify potential failure modes early and achieve optimal production cost and performance.
Contribute as part of Global Integrated Engineering teams, collaborating with multi-functional engineering groups and supporting the development of machine and process specifications.
Drive cost reduction and process improvement initiatives, leading hands‑on resolution of packaging issues at manufacturing sites, including shop‑floor troubleshooting, root‑cause analysis, and implementation of sustainable corrective actions.
Plan and complete process development trials and DOEs for packaging, and create, maintain, and document process requirements and manufacturing know‑how.
Lead activities at the Packaging Development Laboratory, planning and delivering laboratory testing to support packaging design, process development, and manufacturing readiness.
Evaluate and assess new technologies, intellectual property, products, and industry trends with the potential to impact global packaging processes, capabilities, and business performance.
Travel Expectations: up to 50% travel to assist with global packaging process development, industrialization, and resolving manufacturing issues
About you
Bachelor’s or Master’s degree in Engineering (Biomedical, Mechanical, Manufacturing, Materials, or related field)
5+ years of experience in process engineering within the medical device, pharmaceutical, or regulated manufacturing environment (e.g., food)
Proven experience in packaging process development and test equipment
Demonstrated technical leadership, strong engineering fundamentals, and clear technical communication and documentation skills
Proficiency in CAD tools and statistical analysis software (e.g., Minitab)
Proficient English (C1 level or equivalent)
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Preferred Skills:
Knowledge of medical device processes and design controls
Strong background in Lean Manufacturing, Six Sigma, and DFMA methodologies
Hands‑on experience with process validation, Design of Experiments (DOE), and equipment/process specification development
Strong root cause analysis and structured problem solving in plant‑floor environments
Salary range: EUR 45,000 - 55,000
Why Join Us?
To find purpose in the possibilities, we need people who can see the bigger picture, who understand the human story that underpins everything we do. We welcome people with the imagination and drive to help us reinvent the future of healthcare. At BD, you’ll discover a culture in which you can learn, grow and thrive.
We believe that when people connect in person, we learn faster, collaborate more deeply, and build a stronger culture. Join us and enjoy a culture where face-to-face collaboration supports your learning, your progress, and your success.
Becton, Dickinson, and Company is an Equal Opportunity Employer. We evaluate applicants without regard to race, color, religion, age, sex, creed, national origin, ancestry, citizenship status, marital or domestic or civil union status, familial status, affectional or sexual orientation, gender identity or expression, genetics, disability, military eligibility or veteran status, and other legally protected characteristics.
Required Skills
Optional Skills
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Primary Work Location
ESP San Agustin del Guadalix
Additional Locations
Work Shift
At BD, we reward, support and develop our associates through our comprehensive Total Rewards program. We are committed to attracting and retaining high quality talent by providing reward and recognition opportunities that promote a performance-based culture, as well as a competitive package of compensation and benefits programs. You can learn more on our career site under "Our Commitment to You."
Our salary or hourly rate ranges reward associates fairly and competitively. We regularly review these ranges and factors, such as location, contribute to the range displayed.
Our pay is based on the role and the necessary skills and education to perform it successfully. The salary or hourly rate offered is determined by the role's specific requirements, including any applicable step rate pay system at the work location. Salary or hourly pay ranges are influenced by labor laws and Collective Bargaining Agreement (CBA) requirements applicable to the work location which may also affect the workplace arrangement of the role.
