Structural Simulation Engineer for R&T projects

Job Description:

Airbus Helicopters, a division of Airbus, is a global leader in the civil and military rotorcraft market.

Its mission is to provide civil and military helicopter solutions to its customers who serve and protect citizens, save lives and safely carry passengers in highly demanding environments.

Airbus Helicopters masters the complete helicopter value chain, from design and development, to industrialisation, production and support and services. It aims to ensure safety, quality, competitiveness and mission availability.

Airbus Helicopters España S.A. (AHE) integrates the Rotorcraft activities in Spain being a tractor company of other Spanish entities that participate in the Rotatory wing Aircraft Industry.

EBSTIF perform Design and Stress activities participating in all the phases of the product, from specification to customer in-service support: conceptual and detail design, support to production (non-conformity assessment, generation of documentation needed for manufacturing, etc.), support to testing activities, generation of evidences for certification/qualification purposes and costumer support.

We are seeking a Structural Simulation Engineer to join our dynamic team to perform advanced Research & Technology (R&T) activities participating in the conceptual phases of product and technology development.

In this role, you will bridge the gap between advanced structural mechanics and data science, developing next-generation methodologies for composite, metallic, and thermoplastic structures. You will perform highly specialized FEA/FEM simulation activities and lead the digital transformation of our structural department by implementing Python programming to automate, accelerate, and simplify calculation methods.

The ideal candidate will have the following skills and aptitudes:

• An innovative mindset and a natural curiosity about new technology
  
• The ability to challenge and improve traditional stress and structural calculation processes and propose disruptive solutions.
  
• A real affinity for digital topics and a hands-on approach to advanced simulation and coding toolsets.
  
• Deep understanding of advanced structural mechanics, non-linear structural behavior, vibrations/dynamics and failure modes.
  
• Expertise in high-velocity dynamics, impact physics, and damage tolerance.
  
• Strong programming and automation skills (Python).
  
• High tolerance for ambiguity: Ability to work with open-ended problems and undefined requirements typical of early-stage research.
  
• Proactive in identifying emerging industry trends (AI, advanced materials)
  
• Very good communication and presentation skills to lead discussions on issues, simulation results, innovative ideas, and status of work.
  
• Ability to work in a fast-paced environment with changing priorities and requirements.
  
• Rigor, analytical thinking, and high organization skills.
  

As a Structural Simulation Engineer you will develop the challenging tasks and activities:

• Advanced FEA Simulation: Perform complex linear, non-linear (material, geometric, and contact), and dynamic structural simulations utilizing the Altair HyperWorks suite (HyperMesh, HyperCrash, HyperGraph).
  
• High-Velocity Dynamics & Impact Analysis: Lead highly specialized simulation tasks including ballistic impact, bird strike analysis, and transient dynamic events using RADIOSS.
  
• Vibrations Analysis: Conduct advanced dynamic analysis, including modal, harmonic, and random vibration simulations (frequency response analysis) to ensure structural integrity under dynamic environments using OptiStruct / RADIOSS.
  
• Test-to-Analysis Correlation: Design and execute model correlation workflows to match FEM simulation results with physical test data (e.g., coupon tests, vibration tests, impact tests), updating and validating the FE models for certification.
  
• Damage Tolerance & Materials: Conduct structural analysis for crack growth propagation in both composite and metallic structures, as well as simulation of specialized joints, specifically thermoplastic welded joints.
  
• Process Automation & Software Best Practices: Develop, optimize, and maintain automated workflows, pre/post-processing scripts, and analytical calculation tools using Python.
  
• Cross-functional Collaboration: Contribute actively in close collaboration with all involved stakeholders (design, testing, manufacturing engineering, and quality) to ensure structural compliance and certification readiness.
  
• Identify and support local improvement initiatives to increase team efficiency through process, methods and tools improvements.
  

Qualified experience and training:

• Education: Master’s degree in Aeronautical, Aerospace, Mechanical, or Industrial Engineer (or similar discipline with a strong focus on structural mechanics and computational methods).
  
• Experience level: Minimum 5-8 years of proven experience in advanced structural simulation (FEM) using Altair HyperWorks, with strong demonstrated experience in Python development
  
• Desirable:
  

Experience in test data processing and comparison with FEA models.

Experience in AI & Machine Learning Integration would be a plus: Implementation of Artificial Intelligence and Machine Learning methodologies (such as Surrogate Models / Metamodels or Physics-Informed Neural Networks) to automate complex calculation methods, simplify repetitive tasks, and optimize structural designs via OptiStruct.

• Languages: Advanced level of English Language.
  

This job requires an awareness of any potential compliance risks and a commitment to act with integrity, as the foundation for the Company’s success, reputation and sustainable growth.

Company:
Airbus Helicopters España, SA

Employment Type:
Permanent
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Experience Level:
Professional

Job Family:
Structure & Dynamic Systems Analysis

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At Airbus, we support you to work, connect and collaborate more easily and flexibly. Wherever possible, we foster flexible working arrangements to stimulate innovative thinking.