
Job Description:
About Aerostack & Project Context
Aerostack, a joint venture between Airbus and ElringKlinger AG, is developing high-performance fuel cell stacks to enable zero-emission commercial flight. A critical challenge in this mission is mastering the complex mechanical interaction between hyperelastic polymer seals and ultra-thin, work-hardened metallic bipolar plates (BPP). We are looking for a master's student to define the exact compression tolerance band that guarantees a perfect seal without crushing the metallic structures.
Project Scope
Your primary objective is to characterize the compression behavior of Seal on Bipolar Plate (SoBPP) assemblies and define a safe operating window that directly contributes to a weight-optimized aerospace fuel cell stack.
Key Responsibilities & Tasks
Experimental Characterization: Conduct mechanical compression tests on representative SoBPP assemblies to measure force-displacement responses and identify the onset of localized plastic deformation.
State-of-the-Art Research: Review current literature on the compression behavior of thin metal-polymer assemblies to support your methodology.
Data Synthesis: Define the allowable compression window by identifying exact failure thresholds for both under-compression (leakage) and over-compression (structural collapse).
Hardware Optimization: Translate your experimental findings into actionable design guidelines to minimize the weight of the fuel cell stack compression system.
Start date: November 2026
General information
Our offer
Comments
Application
We look forward to receiving your application, including your CV, cover letter, current transcript of records, certificate of enrollment, your intended institute, and your earliest possible start date via the tool and email:
felix.fe.weber@airbus.com .
Please use the subject line ‘Application Master Thesis: SoBPP Compression / [Your Name]’ ; otherwise, your application cannot be processed or considered.
For technical questions or further details regarding the scope of the thesis, please feel free to reach out to:
Dr.-Ing. Felix Weber
Simulation Engineer
E-Mail: felix.fe.weber@airbus.com
This job requires an awareness of any potential compliance risks and a commitment to act with integrity, as the foundation for the Company’s success, reputation and sustainable growth.
Company:
Aerostack GmbH
Employment Type:
Final-year Thesis
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Experience Level:
Student
Job Family:
Support to Management
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Airbus is committed to achieving workforce diversity and creating an inclusive working environment. We welcome all applications irrespective of social and cultural background, age, gender, disability, sexual orientation or religious belief.
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Dettingen an der Erms, DE
750 € per month
Hamburg, DE

Hybrid

Fully flexible hours
Company employees:
Gender diversity (m:f):
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