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BD

Sr Process Engineer

Location:  El Paso, USA
Location flexibility:  4 office days / week – Based on location and role requirements.
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Job Description

We are the people who give possibilities purpose

BD is one of the largest global medical technology companies in the world. Advancing the world of health™ is our Purpose, and it’s no small feat. It takes the imagination and passion of all of us—from design and engineering to the manufacturing and marketing of our billions of MedTech products per year—to look at the impossible and find transformative solutions that turn dreams into possibilities.

Job Description

Responsibilities include, but are not limited to:

Manufacturing Excellence & Continuous Improvement

  • Serve as the site's Subject Matter Expert (SME) for assigned manufacturing processes.

  • Provide coaching, mentoring, and technical guidance to Process Engineers, Engineering Technicians, and Operations personnel.

  • Lead activities to track, analyze, and monitor Overall Equipment Effectiveness (OEE) across all manufacturing lines.

  • Identify improvement opportunities through OEE analysis and lead implementation of corrective and preventive actions.

  • Drive Lean Manufacturing and continuous improvement initiatives to increase productivity, quality, throughput, and cost efficiency.

  • Support sustaining engineering and process improvement projects within manufacturing operations.

  • Utilize data analytics and statistical methods to identify process trends and recommend improvements.

  • Actively participate in BD Excellence initiatives and continuous improvement programs.

  • Review and approve engineering documentation, validation protocols, and technical assessments

Process Engineering & Operational Support

  • Serve as the Manufacturing Engineering representative and liaison for new product introductions, process transfers, equipment implementation, and manufacturing projects.

  • Ensure manufacturing processes within the "four walls" of the El Paso facility are properly designed, developed, implemented, optimized, and documented.

  • Lead efforts to improve the flow of materials, processes, information, and personnel throughout manufacturing operations.

  • Develop and maintain process documentation, work instructions, standard operating procedures, and engineering specifications.

  • Provide technical support to Production, Quality, Materials, Maintenance, and Operations teams.

Validation & Regulatory Compliance

  • Lead and execute validation activities in compliance with FDA regulations, Quality System requirements, and company procedures.

  • Develop, execute, and approve validation protocols and reports including: Installation Qualification (IQ), Operational Qualification (OQ), Performance Qualification (PQ), Computer System Validation (CSV),

  • Ensure manufacturing processes, equipment, and systems remain in a validated state.

  • Support internal and external audits and regulatory inspections.

Problem Solving & Root Cause Analysis

  • Serve as the technical lead for manufacturing floor problem-solving activities.

  • Facilitate cross-functional teams to investigate and resolve process, equipment, quality, and productivity issues.

  • Utilize structured problem-solving methodologies including DMAIC, Six Sigma, Root Cause Analysis (RCA), Fishbone Diagrams, and 5-Why techniques.

  • Support customer complaint investigations and corrective action implementation.

Capacity Planning & Capital Projects

  • Evaluate manufacturing capacity requirements based on production forecasts provided by Materials, Supply Chain, and Finance teams.

  • Develop and execute projects to increase manufacturing capacity and operational efficiency.

  • Prepare capital expenditure requests, spending budgets, and financial justifications.

  • Create and submit capital authorization packages, including CB2 requests, for equipment and process improvements.

  • Manage equipment acquisition, installation, qualification, and startup activities.

Equipment Reliability & Maintenance Support

  • Partner with Maintenance to develop and improve preventive maintenance programs.

  • Lead equipment performance improvement initiatives to enhance reliability and uptime.

  • Support spare parts management activities to ensure critical equipment availability.

  • Participate in equipment troubleshooting and failure analysis.

Safety, Compliance & Environmental Responsibilities

  • Promote a culture of safety, compliance, and continuous improvement.

  • Ensure manufacturing processes comply with EHS standards and regulatory requirements.

  • Identify and implement opportunities to improve workplace safety and ergonomics.

  • Ensure proper Personal Protective Equipment (PPE) requirements are established and followed for all process steps.

  • Participate in risk assessments and hazard mitigation activities.

Minimum Requirement:

  • Bachelors degree in Engineering, required.

  • 3 years medical device manufacturing, preferred.

Why Join Us?

To find purpose in the possibilities, we need people who can see the bigger picture, who understand the human story that underpins everything we do. We welcome people with the imagination and drive to help us reinvent the future of healthcare. At BD, you’ll discover a culture in which you can learn, grow and thrive.

We believe that when people connect in person, we learn faster, collaborate more deeply, and build a stronger culture. Join us and enjoy a culture where face-to-face collaboration supports your learning, your progress, and your success.

To learn more about BD visit https://bd.com/careers.

Becton, Dickinson, and Company is an Equal Opportunity Employer. We evaluate applicants without regard to race, color, religion, age, sex, creed, national origin, ancestry, citizenship status, marital or domestic or civil union status, familial status, affectional or sexual orientation, gender identity or expression, genetics, disability, military eligibility or veteran status, and other legally protected characteristics.

Required Skills

Optional Skills

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Primary Work Location

USA TX - El Paso - Northwestern Dr.

Additional Locations

Work Shift

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Working at BD

4 office days / week – Based on location and role requirements.

A little flex time – Based on role requirements.

Company benefits

Health insurance
__ days annual leave + bank holidays
Accrued annual leave
Company shutdown periods
Optional unpaid leave
Reservist leave
Buy or sell annual leave
Compassionate leave
Dental coverage
Fertility benefits
Hertility subscription
Mental health pathway
On-site wellness services
Complimentary Medical Services
Eye Care Support
Fertility treatment leave
Men’s health support
Mental health platform access
Personalised nutrition plan
Wellbeing allowance
Women’s health support
Critical Illness Insurance
Family health insurance
Gym membership
Menopause support
Mental health first aiders
Mental health support
Private GP service
Wellbeing incentive programme
Mentoring
Coaching
Learning platform
Further education support
Study support
Professional subscriptions
Collaboration spaces
Bike parking
On-site wellness room
Secure on-site parking
Cycle to work scheme
On-site barista
Private booths
Sensory-Friendly Setup
Chill out zone
Ergonomic workstations
Meditation space
On-site catering
On-site gym
On-site shower
On-site workout classes
Adoption leave
Eldercare services
Shared parental leave
Pregnancy loss leave
Summer holiday childcare
Carer’s leave
Emergency leave
Pregnancy support
401K
Annual pay rises
Equity packages
Salary advance
Additional voluntary pension contribution
Electric Car Salary Sacrifice
Income protection
Life assurance
Salary sacrifice
Nursery salary sacrifice scheme
Annual bonus
Enhanced pension match/contribution
Life insurance
Referral bonus
Share options
Theme park discounts
Cinema discounts
Coffee discounts
Restaurant discounts
Travel insurance
Employee recognition scheme
Career and family coaching
Death in service
Employee discounts
Sabbaticals
Sports teams
Workplace loan
Charity donation scheme
Company wide holidays/offsites
Financial advice
Relocation packages
Teambuilding days
Volunteer days
Car allowance
Company car
Employee assistance programme
Financial coaching
In house training
Neonatal leave
Physiotherapy
Will writing
Modern office
Enhanced maternity leave
Enhanced paternity leave
Tax-free childcare
Women’s health leave
Enhanced maternity leave
Women’s health leave
Non-contributory pension
Religious celebration leave
Bank holiday swaps
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Company employees:

60,000+

Office Locations